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Well, going by the sound of the name, this subject sounds like there's
a fair bit involved. Wrong. Piston ejection systems are dead simple.
At it's most basic level, a PES is nothing more than solid, anchored
recovery wadding and looks pretty much like the lid off a can of spray
paint or fly spray. You anchor the piston to the rocket with something
like kevlar or more often than not, tubular nylon - fix it to the motor
assembly if you can - and you attach your shock cord onto the top surface
of the piston.
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When the ejection charge fires, instead of pressurizing the airframe
and popping the nose off, you are now pushing the piston up the airframe,
which pops the nose cone off, thus deploying the parachute. The piston
needs to be snug, but not tight - you want to push the piston up, not
eject your motor at the other end ;-) The piston strap should be quite
long...as long as a shock cord is good (too short and you risk zippering
the airframe). Since there is a physical barrier between your parachute
and the hot ejection gasses, you will never need to use wadding again,
which makes it a desirable option for large diameter model rockets. For
the small outlay in materials and time, it's probably worth it, but you
will need to clean the inside of the airframe now and then to prevent
the piston from sticking.
You can buy pistons to suit most airframes for only a few dollars, but
if there is not a piston available you can easily make one by buying a
tube coupler and a bulkhead (almost any mid/high power rocket manufactured
will have these - a great source is either Public Missiles or LOC Precision).
The piston used in my scratch built rocket as shown in the photos is an
'off the shelf' part from Public Missiles.
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